The education period has been shortened from 7 days to 2 days through the cell production support system using the Projection Picking System® (PPS).

Case study of company A, a manufacturer of metal Product for construction
Background of the implementation
  • In the production of a variety of small quantities, the challenge was that the education took time due to the many procedure patterns.

  • Many parts related to production were placed around the cell, causing space constraints.

Impact after implementation
  • By displaying videos, images, and comments, there is no need to memorize the procedures, and the average training period has been reduced from 7 days to 2 days.

  • By linking the poka-yoke function of the Projection Picking System® (PPS) with the signals from the torque driver, it has become possible to prevent errors in part retrieval and omissions in screw fastening.

  • By adopting an operation where shelves are replaced for each model, the required space around the cell was reduced by 70%.

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