Standardization of picking operations achieved.

Introduction video of the case study.

DPS package software "Master of Parts"

Picking efficiency has improved, leading to a drastic reduction in picking errors and contributing to the stabilization of quality.

Background of the implementation

To enhance customer satisfaction, it was necessary to achieve a reduction in lead time.

To shorten the lead time for delivery, it was necessary to reduce the time required for picking operations.

It was necessary to prevent quality degradation caused by picking errors.

Due to the large number of similar product groups, picking errors frequently occurred. These errors sometimes led to situations where a full inspection of all products was required.

There was a need to establish an environment where anyone can easily perform picking.

With a high turnover of workers, creating an environment where anyone could easily perform picking tasks became an urgent need. Additionally, the burden on those responsible for training new employees had increased significantly.

The deciding factor for implementation

By introducing packaged software, it was implemented as a single-function system, making installation work simple.

The implementation of packaged software, designed for simple operation, enabled the fulfillment of short lead-time demands. Additionally, the unique low-wiring network significantly simplified installation work.

Impact after implementation

Achieved easy operation, significantly reducing the burden of worker training.

Even less skilled workers can now perform accurate and quick work with simple instructions, eliminating errors. As a result, the burden of educating frontline supervisors has been significantly reduced.

Achieved visualization of work performance.

The terminal's work records made it possible to visualize when, by whom, and how the picking tasks were performed. In the event of a defect, the work history on-site can now be easily traced.