In a case where assembly errors in components could not be tolerated due to their critical impact on human lives, the Projection Picking System® and Digital Picking were adopted.
Manufacturing equipment manufacturer C
Introduction video of the case study.
For handling critical safety components, we utilize both the Pick to Light System(DPS) and the Projection Picking System（PPS） ( Projection Picking System（PPS） depending on the picking and the specific component being handled.
Improve activity efficiency by using DPS/ Projection Picking System（PPS） appropriately for the target object.
- Background of the implementation
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There are many delays and mistakes in picking.
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Training for picking operations takes time.
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- Impact after implementation
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Delays in operations and losses caused by picking errors were reduced, along with a decrease in training time.
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This leads to measures to prevent assembly errors and missing parts in automotive components, as mistakes are unacceptable for critical parts related to human lives.
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The Digital Picking System allows anyone to perform picking operations without errors, leading to a significant reduction in delays.
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PPS®helps reduce picking errors, and by displaying caution information with photos and text, the number of errors in the placement position is significantly reduced.
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Since there is no need for lists or memorizing picking positions, the training workload was reduced, easing the burden on staff. The training time for workers was reduced from 2 weeks to 3 days, saving approximately 7 days, which equates to about ¥800,000 per year.
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An effective system was being sought to prevent errors and missing parts in critical functional components related to human lives, as they involve important safety components.
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