Pick to Light System wired light module
With AIOI's unique wiring reduction system, installation and maintenance are easy and speedy.
What is a wired light module?
Our wired digital picking display system is designed to enhance efficient picking and sorting operations in logistics centers and factories. Utilizing AIOI's proprietary low-wiring technology, it ensures stable communication while enabling long hours of operation without the need for recharging. Additionally, the system is easy to maintain, contributing to reduced operational costs. This innovative solution supports streamlined workflows and boosts productivity, making it an invaluable asset for any high-demand environment.
8 Key Benefits of Implementation
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01
Towards Zero Human Error and Maximized Efficiency
By eliminating the need to work with paper slips or lists, you can avoid "misreading and mispicking" errors, thereby increasing operational efficiency and reducing mistakes.
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02
Paperless and Fastest Picking
Our system eliminates the need for physical picking lists, leading to a paperless operation and reducing waste. It enables hands-free picking, enhancing productivity by allowing workers to operate without holding lists. With direct navigation, workers are guided straight to items, minimizing search time. The simplified workflow streamlines tasks, making operations faster and easier, ultimately boosting picking speed and efficiency by optimizing processes and reducing errors.
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03
AIOI's unique wiring reduction system makes maintenance simple.
The wired type utilizes AI-NET, allowing for safe operation with polarity-free, reduced wiring. The simple and straightforward wiring design enables customers to perform maintenance on their own.
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04
Eliminate dependency on individual skills with simple operation, ensuring consistent quality.
Since the display lamp lights up and the numbers are displayed, all that's needed is to press a button. This allows anyone to perform the same tasks, eliminating variations in work quality and contributing to overall improvement.
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05
Promote the digital transformation (DX) of picking operations through digitization.
By using display devices, you can digitize operations and quantify the picking process, thereby advancing digital transformation (DX).
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06
Versatile software is available, compatible with WMS and various other packaged solutions.
We also have a full range of hardware and software. By combining our easy-to-implement package software and our highly versatile WMS software "AINECT ® ", you can systemize your warehouse management, including picking systems, inventory control, and Binning and Picking management.
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07
Contributing to the field with easy connectivity and high flexibility.
The unique wiring reduction system "AI-NET" utilizes polarity-free 2-wire connections, enabling control of various sensors and I/O, as well as power supply. This makes it easy to connect display devices and other equipment, resulting in a highly reliable system. With a simple system configuration, efficient and effective operation is achievable.
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08
The No.1 Pick to Light System manufacturer in the industry
Offering a diverse lineup allows for the selection of the most suitable solutions to meet various needs, achieving efficient labor-saving and manpower reduction. With highly reliable products and comprehensive support systems, you can confidently rely on us as a long-term business partner.
Lineup
You can choose the type that best suits your site conditions and applications.
The Product shown are only a portion of the total.
4-digit full color standard
MWU2040PF
3 digits, 3 colors, multi
MWU2090-333-02
2 digits 3 colors multi
MWU2060-222
Full Dot
MWU2404F
No digits
MWU2000LF
With sensor without digits
MWU2000FE
With 4-digit limit switch
MWU2040PFS
With limit limit switch without digits
MWU2000LFS
With 4-digit sensor
MWU2040FE
Equipped with Radio Frequency Identification reader
MWU2060SFU
2-digit vertical type
MWU2020PFV
With shutter
MWU2030FNSH
Large 12-digit display
MWU2414
3-digit full color
JW2030F
Full color without digits
JW2000F
3-digit S-switch included
JW2030PF
5 digits full color
JW2050F
5-digit multi-work
JW2055F
3-digit flat cap, waterproof
JW2030FZ
3-digit MOVE
MW2030F
2 digits SMALL
SW2020F
Footstep (floor light module)
TW2928-05
LED model
SGLT2-1-200
Specification table
| series | MWU Series | MW Series | JW Series | SW Series |
|---|---|---|---|---|
| exterior |
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| Communication method | Wired (AI-Net Cable) | Wired (AI-Net Rail) | Wired (AI-Net Rail) | Wired (AI-Net Rail) |
| Number of digits displayed | 6/4/3/2/0 *Dot module included |
3/2 | 6/5/3/2/1/0 | 3/2/0 |
| Lamp color | 7/3/2/1 colors | 7 colors | 7 colors | 7 colors |
| Confirm button Activity guaranteed | 3 million times or 1 million times *Depends on the model | 3 million times | 1 million times | 1 million times |
| Maximum number of units that can be connected to one controller | 5,120 units | 5,120 units | 5,120 units | 5,120 units |
| Plastic duct installation | - | ● | ● | ● |
| Aluminum duct installation | ● | - | - | - |
| Flat shelf installation | ● | - | - | - |
| Pie Crack Installation | ● | - | - | ● |
| Installation and removal | No jig required, just one touch | No jig required, just one touch | Uses a jig *Special jig available | Using a jig |
| Operating environment conditions | Operating temperature 0-35℃ Operating humidity: 20-80% RH (no condensation) Storage temperature -30~50℃ Storage humidity: 0 to 80% RH (no condensation) |
Operating temperature 0-35℃ Operating humidity: 20-80% RH (no condensation) Storage temperature -30~50℃ Storage humidity: 0 to 80% RH (no condensation) |
Operating temperature: 0 to 35°C (can be used at -25°C under certain conditions) Operating humidity: 20-80% RH (no condensation) Storage temperature -30~50℃ Storage humidity: 0 to 80% RH (no condensation) |
Operating temperature 0-35℃ Operating humidity: 20-80% RH (no condensation) Storage temperature -30~50℃ Storage humidity: 0 to 80% RH (no condensation) |
FAQs about Pick to Light System
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It lights up in seven colors: white, red, blue, green, light blue, orange, and purple. It has three patterns: steady, flashing, and fast flashing.
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■ picking
- To identify the activity- Multiple people activity in the same block
-History tracing by activity ID
■ sorting
・Prevents inserting the wrong product into the entrance
■ activity trigger
・Read the product tag to start activity, etc.
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This is our aluminum duct rail.
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50 to 500 mm (settings can be changed in the special menu *in 50 mm increments).
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If you use a quick charger, it takes about 3.5 hours. Normal charging takes about 6 hours. It depends on the model, so please Inquiry us for details.
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Because the display uses electronic paper, the battery life is long, with the basic model lasting over 100 hours, so you only need to charge it once a week. *Charging times vary depending on the model.
A wireless light module with five LED lamps for simultaneous activity by multiple people will last approximately 20 hours and will need to be charged after a day's activity.
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The wireless type can be freely installed on picking carts, pallet, roll box pallet, containers, etc. We will make suggestions based on the activity content and on-site environment.
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The price is open, but there are models with unit prices ranging from several thousand yen to several tens of thousands of yen. We will provide you with a detailed quote.
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The basic configuration is a PC, application software, a controller, and a barcode scanner. It can also be controlled under a PLC. The configuration varies depending on the site.
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Some models are equipped with five different lamps so that instructions can be given to different activity at the same time. Depending on the combination of devices, up to seven colors are possible.
We also support simultaneous activity by multiple people through operations such as dividing the work into blocks, and will propose the optimal system to suit your on-site operations.
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Our unique wire-saving network system can transmit data and power over two wires, allowing data communication with PCs and PLCs, and making it easy to set up a network. It can also supply power to external devices, making it possible to connect any device. With over 1,000 models available, we can suggest a light module that matches any site. In addition, we can easily incorporate new light module into an already-built Pick to Light System network to accommodate changes in the customer's site.
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This is a activity support system that aims to improve the efficiency of picking and sorting operations.
By attaching a light module to the Rack , the picking simply goes to the place where the light module light is on and picking(sorting) the number of items displayed, improving activity speed and accuracy.
By linking with a higher-level WMS, the Pick to Light System makes it possible to grasp picking results and Rack inventory data in real time.
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