• Pick to Light System

Pick to Light System wireless light module

Pick to Light System wireless light module

Equipped with NFC communication and shock absorbing cover. A wireless light module series that can be used in a variety of locations

What is a wireless light module?

Wireless light module features

The wireless light module is a system for streamlining picking and sorting activity in logistics centers and factories. Since no wiring is required, it can be easily installed anywhere and can be attached to a variety of locations, such as on roll box pallet, basket carts, picking carts, and transport robots. In addition, it is equipped with NFC communication functionality and a shock-absorbing cover, allowing it to flexibly adapt to a variety of work sites. This is a highly flexible wireless light module series.

8 Key Benefits of Implementation

  • 01

    Towards Zero Human Error and Maximized Efficiency

    By eliminating the need to work with paper slips or lists, you can avoid "misreading and mispicking" errors, thereby increasing operational efficiency and reducing mistakes.

  • 02

    Paperless and Fastest Picking

    Our system eliminates the need for physical picking lists, leading to a paperless operation and reducing waste. It enables hands-free picking, enhancing productivity by allowing workers to operate without holding lists. With direct navigation, workers are guided straight to items, minimizing search time. The simplified workflow streamlines tasks, making operations faster and easier, ultimately boosting picking speed and efficiency by optimizing processes and reducing errors.

  • 03

    Eliminate dependency on individual skills with simple operation, ensuring consistent quality.

    When the light module lamp lights up and the numbers are displayed, all you have to do is press a button, so anyone can do the same activity, eliminating variation in activity quality and contributing to improvement.

  • 04

    Systematize warehouse management with comprehensive hardware and software

    Both hardware and software are comprehensive. By combining user-friendly packaged software with the versatile WMS software "AINECT," it is possible to systematize warehouse management, including picking systems, inventory management, and inbound/outbound management.

  • 05

    Flexible installation is possible without the need for wiring.

    Since wiring is not required, there is no need for wiring work, allowing for flexible installation locations. During installation or layout changes, there is no need for complex wiring tasks, and as long as it is within the communication area, the display devices can be easily installed or moved. This provides a high level of flexibility.

  • 06

    Outstanding flexibility with free installation options.

    It can be mounted on mobile racks, carts, trolleys, and even transport robots. Sorting lines can be easily set up to match shipping times. Wireless display devices are not limited to fixed installations and can be flexibly arranged according to site conditions. When not in use, the area can be repurposed for other tasks, enabling a free-location sorting workspace.

  • 07

    Easy setup with your smartphone

    The wireless light module uses NFC communication, so you can easily set it up using a smartphone. Even if the device breaks down, it is possible to retrieve the setting information. This allows for quick recovery and minimizes interruptions to business operations.

  • 08

    A wireless light module that is both durable and convenient

    AIOI's wireless light module has a shock-absorbing cover that is highly durable and can be easily installed with original fittings. It can be used according to the site.

Lineup

Wireless light module(5-color multi-standard model) NW2974N1/NW2974N1S

Wireless light module(5-color multi-standard model)
NW2974N1/NW2974N1S

NW2978N

NW2978N

NW2979N

NW2979N

NW2991-JP/NW2991-EU

Specification table

Model number NW2974N1 NW2974N1S NW2978N NW2979N NW2991-JP NW2991-EU
exterior
NW2974N1
NW2974N1S
NW2978N
NW2979N
Features ・Includes shock-absorbing cover ・Uses electronic paper ・Can activity with 5 colors (multiple people) at the same time ・Large 5-digit display - Comes with a shock-absorbing cover when dropped - Uses electronic paper - Can activity in 5 colors (multiple people) at the same time - Large 5-digit display - Can be Activity while charging ・Includes shock-absorbing cover ・Equipped with electronic paper ・5 colors (multiple people) can activity simultaneously ・7-segment display ・Compatible with freezer environments *Electronic paper display not available ・With shock-absorbing cover for falls ・Vertical type ・Equipped with electronic paper ・5 colors (multiple people) can activity simultaneously ・7-segment display ・Compatible with freezer environments *Electronic paper display not possible - Uses electronic paper, 5-digit display - Maintenance-saving design with 1-year battery life (low power consumption)
・Compatible with mixed operation with existing wired light module・High-speed response (within 1 second)
- Stable wireless communication in the 920MHz band
- Uses electronic paper, 5-digit display - Maintenance-saving design with 1-year battery life (low power consumption)
・Compatible with mixed operation with existing wired light module・High-speed response (within 1 second)
- Stable wireless communication in the 920MHz band
display Electronic paper (full dot)
Electronic paper (5-digit display)
Electronic paper (full dot)
Electronic paper (5-digit display)
Electronic paper (full dot)
LED 7 segments (3 digits x 5 colors)
Electronic paper (full dot)
LED 7 segments (4 digits x 5 colors)
Electronic paper (full dot, 5-digit display) Electronic paper (full dot, 5-digit display)
Continuous use time *At room temperature 70 hours 70 hours 20 hours 18 hours 1 day (Activity conditions: 300 activity instructions/day) 1 day (Activity conditions: 300 activity instructions/day)
Charging time (quick charger) *At room temperature 3.5 hours - 3.5 hours 3.5 hours - -
Charging time (dedicated power supply) *At room temperature - 10 hours - - - -
Battery level information Can be acquired in 5 stages (Level 5 to 1) Can be acquired in 5 stages (Level 5 to 1) Can be acquired in 5 stages (Level 5 to 1) Can be acquired in 5 stages (Level 5 to 1) Battery voltage acquisition only Battery voltage acquisition only
Box full function - -
Operating environment conditions Operating temperature 0-35℃
Operating humidity: 20-80% RH (no condensation)
Storage temperature -30~50℃
Storage humidity: 0 to 80% RH (no condensation)
Operating temperature 0-35℃
Operating humidity: 20-80% RH (no condensation)
Storage temperature -30~50℃
Storage humidity: 0 to 80% RH (no condensation)
Operating temperature 0-35℃
Operating humidity: 20-80% RH (no condensation)
Storage temperature -30~50℃
Storage humidity: 0 to 80% RH (no condensation)

*In a frozen environment, operating temperature -25 to 0℃
Operating humidity: 0 to 80% RH (no condensation)
Operating temperature 0-35℃
Operating humidity: 20-80% RH (no condensation)
Storage temperature -30~50℃
Storage humidity: 0 to 80% RH (no condensation)

*In a frozen environment, operating temperature -25 to 0℃
Operating humidity: 0 to 80% RH (no condensation)
Operating temperature 0-35℃
Operating humidity: 20 to 80% RH (no condensation)
Operating temperature 0-35℃
Operating humidity: 20 to 80% RH (no condensation)
External dimensions (W) x (H) x (D) 225×74×33.1[mm]
Excluding protrusions
225×74×33.1[mm]
Excluding protrusions
266×65×34.5[mm]
Excluding protrusions
72×270×35.5[mm]
Excluding protrusions
160×60×32.6[mm]
Excluding protrusions
160×60×32.6[mm]
Excluding protrusions
Maximum number of connections per system 200 units 200 units 200 units 200 units 100 units 100 units
Compliant with international standards CE(Europe) CE(Europe) CE(Europe) CE(Europe) - CE(Europe)

Success Stories in Action

FAQs about Pick to Light System

What colour does the lamp shine? What lighting patterns are available?

It lights up in seven colors: white, red, blue, green, light blue, orange, and purple. It has three patterns: steady, flashing, and fast flashing.

What is it used for?

■ picking
- To identify the activity- Multiple people activity in the same block
-History tracing by activity ID
■ sorting
・Prevents inserting the wrong product into the entrance
■ activity trigger
・Read the product tag to start activity, etc.

How can I install the light module?

This is our aluminum duct rail.

What is the maximum reading distance?

50 to 500 mm (settings can be changed in the special menu *in 50 mm increments).

How long does it take to charge the wireless light module from empty to full?

If you use a quick charger, it takes about 3.5 hours. Normal charging takes about 6 hours. It depends on the model, so please Inquiry us for details.

How many hours does the wireless light module last on a single full charge?

Because the display uses electronic paper, the battery life is long, with the basic model lasting over 100 hours, so you only need to charge it once a week. *Charging times vary depending on the model.
A wireless light module with five LED lamps for simultaneous activity by multiple people will last approximately 20 hours and will need to be charged after a day's activity.

There are light module. In what situations is it advantageous to use one?

The wireless type can be freely installed on picking carts, pallet, roll box pallet, containers, etc. We will make suggestions based on the activity content and on-site environment.

Q: How much is the initial implementation cost?

The price is open, but there are models with unit prices ranging from several thousand yen to several tens of thousands of yen. We will provide you with a detailed quote.

What is the system configuration?

The basic configuration is a PC, application software, a controller, and a barcode scanner. It can also be controlled under a PLC. The configuration varies depending on the site.

Can multiple people activity at the same time?

Some models are equipped with five different lamps so that instructions can be given to different activity at the same time. Depending on the combination of devices, up to seven colors are possible.
We also support simultaneous activity by multiple people through operations such as dividing the work into blocks, and will propose the optimal system to suit your on-site operations.

What are the features of AIOI's light module?

Our unique wire-saving network system can transmit data and power over two wires, allowing data communication with PCs and PLCs, and making it easy to set up a network. It can also supply power to external devices, making it possible to connect any device. With over 1,000 models available, we can suggest a light module that matches any site. In addition, we can easily incorporate new light module into an already-built Pick to Light System network to accommodate changes in the customer's site.

What kind of system is DPS (Pick to Light System)?

This is a activity support system that aims to improve the efficiency of picking and sorting operations.
By attaching a light module to the Rack , the picking simply goes to the place where the light module light is on and picking(sorting) the number of items displayed, improving activity speed and accuracy.
By linking with a higher-level WMS, the Pick to Light System makes it possible to grasp picking results and Rack inventory data in real time.

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