We will introduce the Projection Picking System（PPS） lineup by type and usage scenarios.
* Projection Picking System（PPS） and Projection Picking System（PPS） are registered trademarks of AIOI Systems Co., Ltd.
2D sensing is a technology that detects information about objects and environments on a flat surface, and utilizes fool proof screens and laser scanners to provide navigation and guidance on the activity.
3D sensing is a technology that detects three-dimensional information about objects and the environment, and uses 3D sensors to realize navigation at the activity site. There is no need to build a complex system for fool proof, and a simple design is possible. Since it is possible to measure depth, it can be used on Rack or flat surfaces, and fool proof can be set even when the input destination is on an incline.
Image sensing is a technology that uses cameras and sensors to obtain image information of objects and environments, and can utilize AR markers to provide navigation and guidance at activity sites.
This is a picking system that utilizes spotlights. The main requirement is to specify the location of the picking activity, and it is characterized by its simplicity and cost-effectiveness.
Illuminating picking instructions on existing SMT component reel Rack
Simply scan the barcode on the Byte Order Mark list of the production board to see at a glance the location of the required parts reel
fool proof function using image recognition or sensor recognition will alert you with an alarm and light if there is a picking mistake.
By using an ultra-short focus projector, activity are not cast in shadow by the projection.
Projection Range
By using an AIOI projector (PP0207), a maximum of 170 (3.6m wide x 2.3m high) is possible. *The projection range varies depending on the projector used.
fool proof function
Inspection is carried out by scanning the barcode attached to the reel surface.
In SMT factories, where small-lot production of a wide variety of products and variable-volume production are the norm, there are a large number of SMT component reels in stock, and it is very difficult to find the reel you need and place it on the cart.
activity occur during detailed activity
When returning unused reel parts to their original positions, it is difficult to know where to return them.
By using Projection Picking System（PPS） to illuminate the required reel, even newcomers can easily locate and picking it.
In order to detect activity mistakes, inspection is carried out by scanning the barcode attached to the reel surface. If there is a picking mistake, an alarm sound and light will be emitted, so mistakes can be prevented in advance.
The location where the remaining reels should be returned is also indicated by Projection Picking System（PPS） projection, greatly reducing mistakes .
By visualizing and navigating the activity on the production line, even inexperienced workers can perform the same activity as experienced activity , regardless of age, nationality, or gender.
When a fool proof Screen Sensor is installed around the workpiece, an alarm sound and light will sound if an operator tries to perform an incorrect activity.
By using an ultra-short focus projector, activity are not cast in shadow by the projection.
Projection Range
Maximum 100 inches (2.2m wide x 1.2m high) *Depends on the projector used.
fool proof function
Camera type (AR marker recognition) or laser scan type
* In the case of the camera type, a maximum of 256 AR markers can be controlled by one controller.
activity while looking at paper instructions is inefficient / There are many mistakes in assembly activity, and we want to reduce them
I want to digitize activity content, manage activity history, and enable traceability.
There are many mistakes when picking parts.
It takes time to learn. It takes time to master it.
Assembly instruction images are projected onto a board near the workpiece or in front of the worker, allowing the activity to activity easily and quickly by simply following the image. The system is equipped with a fool proof function, which warns the worker if a mistake is made and helps prevent mistakes.
activity log management is possible
"What is where?" is shown with images and text, and the picking Quantity is displayed directly on the parts Rack , so you can instantly tell where the desired part is and how many you should pick. If you make a mistake, you will be warned, so you cannot proceed to the next activity unless activity correctly.
By projecting activity instructions onto a screen, even newcomers can start activity right from the first day by looking at the images. This system is easy even for beginners to use, reducing the burden on activity.
It is possible to project picking and sorting instructions onto empty floors, such as in transit-type distribution centers that do not have Rack .
activity progress information can be projected onto the wall, allowing not only Supervisor but also activity to see the progress of activity for the day.
By embedding the projector in the ceiling or using an external cover, the projector can be used in the refrigerated area without worrying about condensation.
Since activity is done on a bare floor, cleaning after activity is easy and a clean environment can always be maintained.
One controller controls one projector
Up to five wireless switches can be used, allowing five people to activity simultaneously in the same area.
The projector's illumination area expands depending on the illumination distance.
The information on activity completion is transmitted using a self-powered wireless switch that does not require batteries.
Since there is no inventory and only sorting is done, sorting activity is done in floor space with no Rack , making it difficult to build a system.
I want to sorting directly onto pallet on the floor or onto a six-wheeled trolley.
Want to know the progress of activity in real time?
Many layout changes
I want to activity with multiple people at the same time to improve efficiency.
Want to make effective use of activity space in logistics warehouses
The floor-illuminated F- Projection Picking System（PPS） projects picking instructions, sorting instructions, product names, Quantity, etc. onto the floor from the ceiling, so the system can be installed in places like this.By using a wireless switch that can generate its own power without the need for batteries and a Bluetooth barcode reader, activity can be done in a wireless environment.
By projecting images, it is possible to give instructions directly onto pallet or six-wheeled trolleys.
Not only can it be monitored from a higher-level system, but it is also possible to project time targets, progress, and other information onto the wall.
Since Projection Picking System（PPS） is a video projection system, it can be easily switched using a dedicated layout setting tool (99 patterns can be registered).
Since the projection is done using a projector, multiple people can activity simultaneously by assigning each person a different color and giving instructions in multiple colors.
By using a projector, it is possible to create a sorting system (even for picking) in a limited space.
In the conventional Goods To Person (Goods To Person) system using AGVs, workers would first look at the picking instructions on a PC screen, then picking the product, or scan the barcode of the picking product and look at the sorting instructions that appeared on the PC screen before starting activity. This meant that the speed was slow and workers would often look away, resulting in mistakes in picking and putting in the wrong products. However, with the Projection Picking System（PPS） 🄬, picking can navigate to the product entrance to pick up the product, improving activity efficiency.
Laser sensors covering the entire picking Rack instantly notify you of any picking errors with an alarm sound and a red light, achieving fool proof.
It is possible to build various on-site sorting systems, such as SAS, to improve the efficiency of sorting products at the gate that opens after picking .
By using an ultra-short focus projector, activity are not cast in shadow by the projection.
By adopting AIOI Rack, the entire area of two AGV Rack can be covered when projecting on AGV shelves, making it possible to project activity instructions to areas that were previously difficult to project (the lowest Rack ).
AGV Rack projection (2.2m long x 1.3m wide)
fool proof function: Laser scan type
In EC, products are Shipping in small quantities and in large varieties.
Reduce the burden on workers and increase productivity.
The product Rack are transported to the station by an Automatic guided vehicle (AGV) (AGV), but it is not possible to attach a light module to the moving product Rack .
Picking errors are unacceptable in the B2C business model.
The activity picks the picking according to the projected content and places it where the shutter opens, a activity that requires no thought, eliminating unnecessary movements and improving activity efficiency.
Since AGVs transport products automatically, the labor required for activity to walk is reduced and there is no need for workers to memorize the Rack.
By linking it to a light module, when the AGV arrives at the picking station, instructions regarding which product to picking and how many to pick from which Rack can be displayed directly on the Rack, a system that anyone can easily understand.
A sensor detects the position of the activity's hand, and if the worker makes a mistake, the fool proof function is activated and an alarm sound and alert light are activated to detect the mistake.
| Irradiation area | Projection distance |
|---|---|
| Diagonal 150 inches: 2.2m x 1.3m | Installation height: 4.3m |
| Diagonal 200 inches: 4.3m x 2.7m | Installation height: 5.7m |
| Diagonal 300 inches: 6.5m x 4.0m | Installation height: 8.6m |
| Diagonal/length x width (m) | Projection distance (m) |
|---|---|
| 100 inches/2.15 x 1.35 | 0.28 |
| 130 inches/2.80 x 1.75 | 0.45 |
| 170 inches/3.66 x 2.29 | 0.66 |
| Diagonal/length x width (m) | Projection distance (m) |
|---|---|
| 80 inches/1.72 x 1.08 | 0.9 |
| 100 inches/2.15 x 1.35 | 1.12 |
| 120 inches/2.59 x 1.62 | 1.35 |
[A state-of-the-art picking system that can also measure depth] Using 3D sensors to solve problems that cannot be solved with 2D
[Ultimately simple structure] The 3D sensor has a simple structure that can be simply installed on the top
[Easy initial setup and maintenance] Since it can measure depth, it can automatically measure the distance to the target object. No complicated settings required, and maintenance is easy.
[High flexibility] Compared to 2D, 3D processing allows for more precise analysis and more detailed settings. It can be used on Rack or on a flat surface, and fool proof settings are possible even when the input destination is on an incline.
[Various information displays] Information can be displayed in a variety of ways, including product name, Quantity, product image, video, and audio, according to the size of the entrance, enabling anyone to perform standard activity.
[Highly accurate fool proof settings] The 3D sensor activates the fool proof function if you put your hand in a different place than instructed, and alerts you with an alarm and a red light.
A complex system is in place to prevent fool proof.
Sites where packaging and storage methods are not standardized
We want to build a system that can be combined with material handling equipment to improve activity efficiency.
Previously, it was necessary to install multiple sensors and cameras on the object to be detected, but with a 3D sensor, initial response and maintenance can be easily done by simply installing it on top.
Using a projector and 3D sensor, it is possible to flexibly respond to situations where packaging and storage methods are not standardized, such as flat placement or flow rack.
It can also be combined with material handling equipment such as conveyor , and by linking with other equipment, activity efficiency can be improved.
Provides an intuitive user interface that displays photos and Japanese Article Number in a large, easy-to-understand format
By displaying information in multiple languages in large images, it is easy for overseas people to understand, which contributes to securing human resources.
It can be customized to suit the activity environment and needs. By adjusting the display format and display order of activity instructions and information, it is possible to maximize ease of use and efficiency for activity.
Projection Range
By using an AIOI projector (PP0207), a maximum size of 170 (3.6m wide x 2.3m high) is possible, and the display size can be created to suit the site.
*Projection range varies depending on the projector used.
When sorting by list, it takes time to recognize information
There are many human activity
Want to shorten the training period for activity
The activity instructions and information displayed on the large panel are easy for activity to see and have high visibility, allowing them to quickly understand accurate instructions and proceed with activity efficiently.
The large, clear and detailed information displayed makes it easy for activity to check the exact activity procedures and important points, and by combining it with fool proof functions, it is possible to further reduce mistakes during the activity process.
The visually easy-to-understand and intuitive activity instructions contribute to shortening training periods.
Because the activity instructions are projected onto the curtain using a projector, activity do not need to use their own devices, which saves time and effort spent looking at the activity instructions, improving activity efficiency.
The curtain is lightweight and flexible, allowing you to display activity without interfering with the activity that needs to be done in the entranceway.
By attaching a curtain, the activity instruction information area can be displayed more widely than when the Rack width is illuminated, expanding the range of expression.
By using Projection Picking System（PPS） , activity instructions can be projected in real time, so activity do not need to wait for instructions on-site and can proceed with activity efficiently.
Curtain-style picking is visually easy to understand, and activity instructions can be intuitively understood, making it possible to shorten the training period for new employees and activity workers.
Projection Range
Maximum 170 inches (3.6m wide x 2.3m high)
*Our recommendation is 150 inches
fool proof function
Laser Scan Type
flow rack is used and there is no information display area for Projection Picking System（PPS） 🄬
Want to improve activity speed?
There are many activity mistakes and we want to prevent wrong shipment.
The introduction of noren expands the scope of activity instructions and information displayed, allowing activity to grasp the information at a glance, helping to improve activity efficiency and reduce errors.
It is visually easy to understand, and the activity instructions can be intuitively understood, which improves activity speed. It also has a function to illuminate the next picking destination in advance, so it can be set according to the site.
The curtain effect increases visibility, creating an environment where mistakes are less likely to occur. Furthermore, the introduction of optimal fool proof for each site, such as infrared sensors and 3D sensors, contributes to the elimination of mistakes.
Ideal for picking and sorting small items such as parts, miscellaneous goods, and sorting
Projection Picking System（PPS） can be installed in existing parts Rack or existing medicine Rack in pharmacies and hospitals .
It is possible to project activity instructions such as parts and product names onto small drawers or boards.
Image recognition is used to determine which drawer has been opened, and if it is incorrect, an alarm sound and red light will sound to inform you of the error.
It is also possible to combine Projection Picking System（PPS） ® for small items and DPS for items that do not fit in the drawers.
By using an ultra-short focus projector, activity are not cast in shadow by the projection.
Projection Range
Maximum 100 inches (2.2m wide x 1.2m high) *Depends on the projector used.
fool proof function
Camera type (AR marker recognition) and others *A maximum of 256 AR markers can be controlled by one controller.
Slow and Productivity
We want to build a picking system that can improve efficiency and prevent errors without changing the storage Rack we currently use.
Human errors occur, such as mixing up similar parts (products) or misreading the picking list.
Labor shortages and time-consuming training of new employees
"What is where" is shown with images and text, and the Quantity of items to be picking can also be displayed directly on the Rack, making it possible to instantly find what you are looking for.
Since the system projects images onto existing Rack, there is no need to secure new space or rearrange items.
Since instructions are projected directly onto the location of the required parts (products), activity do not have to think or search, which dramatically reduces mistakes.
Even if a mistake is made, the mistake detection system can be used to fool proof.
With activity navigation using Projection Picking System（PPS） , there is no need to rely on human ability and experience. As a result, anyone, even newcomers, can easily perform the activity, which is effective in eliminating Person-dependent.
