• 3D Automatic Sorter

3D Automatic Sorter

An automated sorting system capable of high-speed product sorting.

What is a 3D Automatic Sorter?

A 3D sorter is an automated sorting system capable of high-speed product sorting.
It is an effective solution to the current challenge of labor shortages, as it allows for the sorting of large volumes within a limited timeframe through simple operations.
On the other hand, it is difficult for a single model to meet diverse logistics requirements, such as varying throughput capacities and the number of sorting destinations.
AIOI offers a comprehensive lineup of sorting sorters with various induction points, sorting methods, and cost options, ensuring that we accurately meet your specific needs.

A Versatile Lineup to Choose From

ASTRO SORT

Manufactured by NIDO
Excellent operational efficiency and easy to implement.
The ideal entry-level model for initial deployment.

FLASH sorter

Manufactured by DAMON
Processes high volumes with exceptional speed.
Supports efficient on-site operations.

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Are you facing any of these challenges?

  • Difficulty in securing workers when needed due to labor shortages.

  • Sorting takes too long, making it impossible to meet shipping deadlines.

  • Variations in sorting time depending on the individual worker.

  • Unable to keep up with sorting demands during peak seasons.

  • Rising operational costs are squeezing profit margins.

  • Looking to achieve high-speed sorting within a limited space.

Benefits of Implementing a 3D Automatic Sorter

■ Reduce Sorting Errors to Near Zero
The automated sorting function eliminates human error. With simple operations—from scanning items to induction—anyone can achieve accurate sorting.

■ Maximize Warehouse Space
The multi-level slot structure allows for a large number of sorting destinations within a limited footprint. It delivers high sorting capacity while saving valuable space.

■ Improve Efficiency Through Human-Machine Collaboration
By delegating sorting to the machine and allowing people to focus on tasks that are difficult to automate, you can achieve a high level of quality, speed, and reduced physical burden. This ensures stable and efficient operations across the entire facility.

We offer multiple models tailored to your throughput requirements and operational environment. From our extensive lineup, we propose the ideal system to meet your specific needs.

AIOI Support Services

As a pioneer in picking and sorting systems, AIOI proposes optimal solutions that perfectly balance cost, productivity, and flexibility. By combining the precision of machinery with the flexibility of human labor through semi-automation, we promote labor savings and achieve high-precision logistics quality. From the initial stages to post-implementation, we provide integrated support covering research, analysis, sales, installation, and maintenance. We are committed to thoroughly supporting the most efficient operations tailored specifically to your facility.

Frequently Asked Questions (FAQ) about 3D Sorters

What kind of support system is available after implementation?

We offer a service call center and various maintenance plans to ensure continued support after implementation.

Can I see the actual machine and its movements in person?

You can see the actual machine and its activity at the AIOI Tokyo Showroom.

Is it possible to install the system without using floor anchors?

The FLASH SORTER E-Series supports anchorless installation.

What happens if there are products that cannot be processed by the 3D sorter?

Manual processing is possible by utilizing the DAS (Digital Assorting System) functionality of the displays.

Is it possible to change the number and size of the chutes?

Yes, they can be changed. The following are the general guidelines for each model:

ASTRO SORT: 85 slots (Expandable/Adjustable)
FLASH SORTER: 100 slots (Expandable/Adjustable)

What models do you have available?

We offer three models: ASTRO SORT, FLASH SORTER T-Series, and FLASH SORTER E-Series.

What are the key features of the 3D sorters offered by AIOI?

The sorter automatically transports inducted products to the corresponding chutes, eliminating the need for workers to move around and enabling highly efficient sorting.
By installing digital displays at each chute opening, the following functions become available:

- Real-time monitoring of quantities in each slot.
- Batch completion notifications.
- Manual sorting support via DAS (Digital Assorting System) functionality.

Process Leading to Implementation

We provide a comprehensive, one-stop service from initial consultation to full-scale operation. Post-implementation support, including performance evaluations and follow-ups, is also part of our service to ensure continued success.

Process Leading to Implementation

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Please feel free to contact us.